What is Cleanroom Injection Molding and How is it Done?

The process of forcing melted polymer into a molding tool using suitable pressure under an absolutely dust-free environment is known as cleanroom injection molding.

Everyone who is working in the field of plastic parts production knows that the injection molding is the most efficient method for the manufacturing of strong products without an error. But when it comes to producing such plastic parts which need to be completely contamination-free, then the entire injection molding process is done under a clean environment. The process of performing the injection molding in a clean environment is known as Cleanroom Molding Small Batch. Most of the companies conduct production in small batch through cleanroom injection molding.

 

There are many such fields where dust-free plastic parts are needed, and Cleanroom Molding Small Batch is certainly the most appropriate method for the production of such products, but before hiring any random Cleanroom Molding Company, you need to find out whether they can provide gratifying services or not. For this, you need to ensure two simple things, which have been described ahead in this blog.

 

Mainly, there are 9 different categories of cleanrooms, such as class-1, class-2 and up to class-9. Class-1 cleanrooms are the most sterile and hence, the possibility of contamination is the lowest. However, class-1 cleanrooms are very rarely used because only very few products need to be built with zero contamination. Class-7 and class-8 cleanrooms are the most popular, while class-7 being a better alternative. So, you just need to ask your service company if they have class-7 cleanrooms for production. But remember that you may need to pay a higher amount of money for class-7 clean-rooms compared to class-8 clean-rooms.

 

You will find many companies who perform the molding process in a clean room, but not all the companies perform the remaining tasks in a clean environment. So, you must hire a cleanroom molding agency only after ensuring that they perform all the basic tasks in a clean room. From molding to assembling and packing, all the tasks should be performed in a cleanroom in order to minimize the contamination chances. Don’t forget to compare the service charges of different company so that you get the best services at minimum cost.

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